Description
Gofun Machinery stands out for its complete pineapple processing line, facilitating the creation of a wide array of final products sourced from fresh pineapples. This line encompasses pineapple juice, concentrated juice, beverages, jams, dried pineapple, and an assortment of other goods. Packaging choices for these products are diverse, ranging from aseptic bags, sachets, stand-up pouches, metal cans, PP containers, PET bottles, glass bottles, capped bottles, and beyond.
Some of the most popular industrial pineapple processing production lines are:
1. Pineapple Juice Concentration Processing Line
2. Pineapple Juice Processing Line
3. Pineapple Beverage Processing Line
4. Dried Pineapple Processing Line
| Raw material | Fresh pineapple |
| End product | Concentrated juice or clear juice, beverage, jam, dried fruit, etc |
| Capacity | 3 tons / day -1500 tons / day, according to customer |
| Juice yield | 40~50% |
| Initial sugar content | About 14% Brix |
| Terminal sugar content | 58-60 Brix |
| Product packaging | Aseptic bag, glass bottle, PET bottle, Metal can and etc |
A pineapple juice production line typically includes multiple steps and equipment to produce and package fresh pineapple juice. Here are the steps and equipment a typical pineapple juice production line might include:
- Washing and Peeling: The initial step involves washing and peeling the pineapples before they are introduced into the production line.
- Cutting and Coring: Following washing, the pineapples are sliced into appropriately sized chunks with the removal of the tough core.
- Juicing: The prepared pineapple pieces are fed into a juicer to extract fresh pineapple juice.
- Filtration: The extracted pineapple juice undergoes filtration to eliminate solid particles and fibers, ensuring a smooth and refined taste.
- Pasteurization (if required): In certain cases, the pineapple juice is pasteurized at this stage to prolong its shelf life.
- Filling and Packaging: The processed pineapple juice is dispensed into bottles, bags, or alternative containers, which are then sealed and prepared for distribution.
- Labeling and Final Product Inspection: Packaged pineapple juice containers are labeled and meticulously inspected to verify adherence to quality standards before they are made available for sale.
The size and equipment of a pineapple juice production line will vary depending on production needs and scale, but will typically include the above steps to ensure a high-quality pineapple juice product.
Features
- The processing line is adaptable to a broad spectrum of production capacities, spanning from 20 tons per day to 1500 tons per day, effectively catering to diverse production demands.
- Tailored to process fruits with akin characteristics, the line offers versatility in handling a variety of fruit types.
- An automated disinfection control system guarantees precise management of disinfection liquid concentration, heightening sterilization efficacy, and regulating disinfection residue levels.
- Integration of a tubular-type pasteurizer enhances pineapple output rates, leading to improved production efficiency.
- Employing a high-efficiency belt juice extractor elevates juice extraction efficiency and yield, optimizing overall production output.
- An automatic PLC-controlled production process diminishes labor intensity, boosts production efficiency, and fosters energy conservation.
- Utilization of low-temperature vacuum evaporation minimizes flavor substance and nutrient losses during processing, safeguarding the quality of the final product.
- Diverse energy recovery techniques are implemented to enhance energy utilization efficiency, markedly reducing production costs.
- Safety precautions, such as a UHT sterilizer and aseptic filling machine, safeguard food products from bacterial contamination, ensuring product safety and prolonging shelf life.
- Incorporation of a self-sufficient CIP (clean-in-place) system throughout the production line lessens labor intensity, upholds elevated hygiene standards, and conserves resources and time.
Flowchart
Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING
Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING
Our Services
Pre-Sales Support: At Shanghai Gofun Machinery Company, our team of specialized engineers excels in creating customized equipment lists tailored to the unique requirements, capacity needs, local voltage specifications, and workshop conditions of our clients. When designing the production process, we meticulously consider essential elements such as water supply, power availability, steam requirements, and other relevant factors to ensure seamless integration with our customers' operations.
Quality Assurance: Upholding the highest standards, all materials used in our equipment are meticulously crafted from premium SUS304 stainless steel.
On-Purchase Assistance: Each machine is carefully manufactured in strict accordance with contractual agreements and approved drawings. Upon receiving full payment, we optimize the shipping process to ensure prompt delivery. For international shipments, our machines are securely packaged in sturdy wooden crates, accompanied by detailed installation instructions.
Post-Purchase Support: Upon arrival at the buyer's facility, our team promptly coordinates the installation of the machines. We offer a one-year quality guarantee and are dedicated to providing ongoing support and service throughout the entire lifespan of the equipment.
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