SUS304 One-Stop Service For Tomato Paste Automatic Processing Production Line
Product description of tomato processing plant
Our tomato processing plant is a state-of-the-art facility designed to efficiently process and transform fresh tomatoes into a wide range of high-quality tomato-based products. From sauces and purees to canned tomatoes and tomato juice, our plant is equipped to handle the entire tomato processing cycle, ensuring that every step is executed with precision and care.
Key Features:
- Tomato Receiving and Sorting: Upon arrival at our plant, the tomatoes are carefully inspected and sorted to ensure only ripe and high-quality fruits are processed. Any damaged or inferior tomatoes are removed to maintain the integrity of the final products.
- Washing and Cleaning: The selected tomatoes are thoroughly washed and cleaned to remove any dirt, debris, or impurities, guaranteeing a clean and hygienic starting point for processing.
- Cutting and Crushing: The tomatoes are then mechanically cut into smaller pieces or crushed, depending on the desired end product. This step is crucial in breaking down the tomatoes for further processing.
- Heating and Enzyme Treatment: The crushed tomatoes are heated to specific temperatures to deactivate enzymes and enhance the flavor and color of the final product. Enzyme treatments are applied to optimize the texture and shelf life of the processed tomatoes.
- Pulp Extraction: The heated tomatoes are passed through a series of screens and filters to separate the pulp from the seeds and skin. This process ensures a smooth and consistent texture in the final tomato products.
- Concentration and Pasteurization: The extracted tomato pulp is concentrated to remove excess water, resulting in a thicker consistency. Pasteurization is then carried out to eliminate any potential pathogens and extend the product's shelf life.
- Packaging and Preservation: The processed tomato products are packaged in various formats, including cans, jars, pouches, or cartons, depending on the market requirements. Stringent quality control measures are implemented to ensure the products are properly sealed and preserved.
Gofun can not only provide tomato processing equipment for your factory, but also provide A to Z one-stop his solutions, such as:
- technical advice
- personalized offer design
- Device manufacturing
- Installation commissioning and on-site training
- 1 year warranty after sale
- Lifetime service
- package design and purchase
Main parameters of tomato production line
| Product name: | One-stop solution for tomato processing line |
| Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
| Raw material: | Fresh tomato, tomato paste |
| End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final product Brix: | 28%~30%, 36%~38% |
| Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz |
| (adjustable to client's country standard) |
| Advantages: | Energy-saving, high efficiency, water-saving |
Flowchart of tomato paste/ sauce or ketchup processing
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for tomato project
Shanghai Gofun machinery company offers all kinds of the tomato processing line.
The raw materials are raw tomato, tomato paste, etc., and the final products are tomato paste, tomato sauce, tomato paste, tomato juice, tomato powder, peeled tomato.
Final product packaging have aseptic bags, metal cans, sachets, base bags, PP containers, glass bottles, PET bottles, pediments, etc.
Main features of the tomato processing line
Tomato processing line is the main product of Shanghai Guofeng Machinery Co., Ltd. In the past 16 years, we have served more than 20 countries, and we strive to be the best choice for food manufacturers around the world.
1. The production capacity of new products has been adjusted from the original 60 tons/day to the current 1500 tons/day.
2. Tomatoes can be mashed hot or cold.
3. BRICS final tomato paste design can be made according to customer's requirements, namely 28-30%, 36-38%.
4. Pour the final tomato puree into the sterile bag in the pot. Stored this way, it has a shelf life of up to 2 years at room temperature. This helps reduce shipping and storage costs.
5. All food meets food standards. The main ingredients are SUS304 or SUS316, fully meeting food hygiene and safety requirements.
6. In addition to aseptic filling of bags, we can also supply bags, pouches, stand-up pouches, glass bottles, PET/PP bottles, etc.
7.The primary objective of this production line is to establish itself as the leading global brand, utilizing advanced equipment such as the Spirax Sarco steam generator and Siemens PLC system.
8.The production line is meticulously designed to be compact, scientifically optimized, and capable of delivering stable performance. It exhibits high durability, energy efficiency, and minimal steam consumption.
9.To ensure operator safety, all loading and maintenance areas are equipped with dedicated platforms for loading and maintenance activities.
In addition to the standard tomato processing capabilities, we offer tailored services to design custom processing lines for various fruits and vegetables. These customized lines can produce a wide range of products, including fresh water, turmeric water, alkali pulp, sodium water, fruit pulp, fruit powder, tamarind, vinegar, wine, and more.
10.The waste generated during the production process can be effectively converted into fertilizer, contributing to sustainable and environmentally friendly practices.
Our Services for tomato processing plant
1. Technical support
2. Marketing advice
3. Final packing and design ideas
4. Factory construction and design
After-Sales Service
1. Overseas technical support
2. Overseas equipment maintenance
3. Provide English machine to provide technical support
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SUS304 Automatic Tomato Paste Production Line One Stop Service Images
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